Advantages of a horizontal mixer:
1. The price of the horizontal mixer is slightly higher, suitable for small and medium-sized enterprises and some customers, and it is an upgrade and replacement of the column mixer; The price of column equipment is low, suitable for some newly developed customers with low capital injection.
2. The horizontal mixer has a fast mixing speed and is an application of dual axis multi spiral belt mixing. The mixture can be continuously rolled, with faster rolling speed and higher effectiveness; The mixing speed of column equipment is slow because the mixture is a part of the mixing process, resulting in low effectiveness and unsatisfactory mixing effect.
3. The horizontal mixer has high mixing symmetry, the mixture rolls in all directions, and there are no blind spots in the mixing, resulting in high quality; The low symmetry of column equipment mixing is based on the basic principle of rolling and throwing some mixtures, and the quality of the mixture is not guaranteed.
The rolling bearings of the horizontal mixer are located on both sides of the equipment, making it difficult for the mixture to contract the shafts. Equipped with reducer weapons and equipment, the motor output driving force is weaker, and the actual operation is simple and convenient to use. Horizontal equipment has a wide range of applications and can be used to produce various mixtures such as corn, refined feed, grass powder, cement mortar, interior wall putty powder, and gypsum. The maintenance rate of vertical concentrated material mixer equipment is relatively high, and the rolling bearing is located below the equipment, which is easy to be wrapped by the mixture, leading to illness. When rolling horizontally, the bearing is on the side, making it difficult for smoke and dust to enter and damage the bearing. The motor is equipped with a reducer, so the driving force is weak and the mixing is symmetrical. You can register for a suitable proportion of water as wet material. The horizontal mixer can be equipped with a destruction machine and a bucket elevator, which can be used in multiple ways and can save costs for actual operators.
The horizontal mixer, due to the use of a fast mixing device (such as a circular serrated mixing device), generates a strong flow field and generally has strong dispersion and chemical effects on the material. The shear dispersion effect of a horizontal mixer is closely related to the gap size between the stator and rotor. Even at high speeds and insufficient clearance between the stator and rotor, the scattering effect is limited.
Therefore, when determining the speed of a horizontal mixer, the prerequisite is that the gap between the stator and the motor rotor is small enough and has accuracy. The horizontal mixer uses three sets of precision stators as dispersing elements, which can reasonably separate and crush the materials. When the material is rapidly cut by the narrow safety channel of the stator, it will cause significant impact, and the impact force and seepage effect will cause the dispersed extremely fine particles to reunite.
Its driving force is given by the motor, so the speed of the stator is related to the speed of the motor. Only the horizontal structure of the horizontal mixer is completely determined by the motor speed, and the way to increase the speed of the storage tank price is achieved by adjusting the motor speed. The tubular rapid disperser consists of 1-3 studios. Under the rapid push of the motor, the material moves rapidly in the narrow gap between the motor rotor and stator, resulting in seepage.
The material undergoes strong hydraulic cutting, centrifugal extrusion molding, rapid laser cutting, and impact grinding to achieve the actual effect of dispersion, emulsification, and crushing. At the same time, the processing properties of raw materials, the total number of working chambers and the residence time of raw materials in the working chamber can be manipulated to define the categories of Particle size analysis and symmetry, and optimize the actual effect and output particle size distribution.